Duct Sealing Costs

On February 25, 2026  By newsroom   Topic: Home Services


1. Average Costs

  • Typical Range: $0.50–$1.50 per square foot
  • National Average: ~$1 per square foot
  • Full-Service Costs: $1,300–$2,250 (depends on sealing method and home size)

| Home Size (sq. ft.) | Cost Range | |--------------------------|------------------------| | 1,000 | $500–$1,500 | | 2,000 | $1,000–$3,000 | | 3,000 | $1,500–$4,500 |


2. Factors Affecting Cost

Sealing Method

  • Manual Sealing:
  • Covers large holes and gaps with metal tape or mastic.
  • Costs ~$2,250 on average.
  • Aerosol Sealing:
  • Ideal for small leaks and seams; uses spray sealants like Aeroseal.
  • Costs ~$1,300.

Accessibility

  • Easy Access (attics, crawlspaces): Lower costs.
  • Difficult Access (behind walls, under tile floors): Higher costs due to labor intensity.

Extent of Leaks

  • $50 per vent for simple sealing.
  • $50–$100+ per leak for hidden or hard-to-reach areas.

Additional Services

  • Inspection: $150 on average.
  • Pressure Testing: $200–$450 to confirm ductwork is sealed.

3. DIY vs. Hiring a Pro

| Option | Cost | Pros/Cons | |---------------------|-------------|--------------------------------------------------------| | DIY | ~$100 | Save labor costs but may miss leaks without proper tools. | | Professional | $1,300–$2,250 | Ensures thorough sealing, especially for hidden leaks. |

While DIY is cheaper, a professional job includes inspections, better sealing methods, and potential rebates.


4. Rebates & Incentives

  • Many states and utilities offer energy rebates for duct sealing.
  • Check DSIRE Database for available programs in your area.

5. Benefits of Duct Sealing

  • Energy Savings: Reduces heating and cooling costs by up to 20–30%.
  • Improved Comfort: Balanced temperatures across your home.
  • Enhanced Air Quality: Seals prevent dust and mold infiltration.
  • HVAC Longevity: Reduces strain on your system.

6. Tips to Save Money

  • Opt for Aerosol Sealing: Cheaper for minor leaks.
  • Bundle Services: Combine sealing with duct cleaning or insulation.
  • Plan for Rebates: Research incentives to lower out-of-pocket costs.
  • Schedule Inspections: Identify all leaks to ensure complete sealing.
  • Pressure Test Post-Sealing: Confirms effectiveness and prevents future costs.

Duct sealing is a worthwhile investment, offering both comfort and cost savings over time. For best results, hire a professional and take advantage of available rebates!


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